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Motorized Stage with Integrated Controller - Relocation Repeatability (106-01 with 1 mm Lead Screws)

relocation targetRelocation repeatability tests were performed on Olympus BX51 microscope using a custom calibration slide with patterns created by metal vapor-deposition. Objective - UPlanFL 10X/0.30, camera - Canon 40D mounted in primary image plane (no relay lens). The camera was connected to computer with USB cable and controlled by Canon Utility program. During acquisition the camera was set in Live View mode. Pixel size with this setup was 0.575 μm. Relocation target was a pattern of 32μm*32μm squares shown in the picture. Tests were performed with 36V power supply after the system has been turned on for about one hour. Stage movement and overall control was done by the following script written in the ScopeTool interpreted language:

 

XY Home ; XY Wait ;
Repeat 100 Times
    XY 7000 25000 ; XY Wait ;  ! Top Left Parking Position ;
    XY 12000 30000 ; XY Wait ; ! Target Position ;
    Snap ; Delay 4000 ;        ! Target Image Approached from Top Left ;
Endrepeat
Repeat 100 Times
    XY 17000 35000 ; XY Wait ; ! Bottom Right Parking Position ;
    XY 12000 30000 ; XY Wait ; ! Target Position ;
    Snap ; Delay 4000 ;        ! Target Image Approached from Bottom Right ;
Endrepeat


The target position was randomly chosen in the field of squares. The relocation sequence consisted of two parts: approaching the target position from top left and approaching the target position from bottom right; each repeated 100 times. The move to target position was from 5 mm afar in X and Y with speeds 24 mm/s in X and 48 mm/s in Y and acceleration 950 mm/s2 in both X and Y. (Distance numbers in the script are in microns and time is in milliseconds). This method of testing relocation in our view is closer to the real usage of a stage in a microscope system than testing X and Y axes individually. The measured errors in this case include both on-axis and off-axis errors of the stage.

Camera control in the script (the Snap command) was achieved by sending key strokes to the Canon Utility program, that correspond to the shutter release and waiting for the image transfer to complete. Some of the key strokes were lost and the total number of collected images is slightly smaller than 200.

Assessment of relocation was done with a purpose-written software that calculated shifts between images with sub-pixel accuracy (0.1 of pixel size). Relocation errors from individual repetitions of the test recalculated in microns are given by the following plots. Backlash was calculated as the difference between average values in top-left and bottom-right series. Unidirectional repeatability has two numerical measures: maximal deviation from the average and standard deviation multiplied by 3.

 

Relocation Repeatability DX and DY

 

Summary Results

Repeatability Summary

 

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